PROCESS
Our Process
Royal Classy is one of the few studios in the textile industry where designing, processing, dyeing, printing, stitching and packaging of products is all done. This is to ensure that we deliver the highest standards of quality and can control the timeline of all our orders. Our team is equipped to design and develop interesting products in collaboration with clients.
Tool & Equipment
First, the artwork/design is drawn onto a translucent butter paper which acts like a guide for the block maker to carve from. Then the block is carved by hand out of wood. Each block could take 10-15 days to carve depending on the intricacy of the design. We also have an enormous archive of blocks which have been collected over the last 30 years. We constantly seek to create an environment which preserves the value of traditional textiles. To build a symbiotic relationship between the market and our products - between skill and tradition.
Color & Dyes
We primarily use two kinds of colour processes; Pigments & Indigo Sol. Pigment dyes are very similar to paint. They need to be mixed with a synthetic binder before use since these are polymer dyes. The true colour can be seen while printing, unlike Sol & Rapid. The printed fabric is then heated in a chamber to make the print colour fast to rubbing, washing and sunlight.
Indigo Sol is derived from an Indigo dye formula also called Soluble Vat dyes, that’s why the term Indigo Sol. These dyes are mixed with Arabic gum before use. This dye does not show its true colour while printing. The printed fabric is then processed in a mild acid bath which helps in fastening the colour.
Block-Print workshop
Workshop